ANGLE GRINDER
The Maxmech Angle Grinder is available in two models: the AG 950-115L (4.5-inch / 115mm disc, 950W motor) for precision work in confined spaces, and the AG 2600-230 (9-inch / 230mm disc, 2600W motor) for heavy-duty tasks such as cutting thick rebar, structural steel, and large concrete slabs. Both feature spindle locks for easy disc changes, adjustable guards, and side handles. The 4.5-inch model operates at 11,000 RPM while the 9-inch model runs at 6,500 RPM. Compatible with a wide range of accessories including cutting discs, grinding wheels, wire brushes, and sanding discs. Suitable for biomedical engineers, maintenance technicians, and facilities staff. Both tools feature overload protection and comply with relevant safety standards.
Table of Contents
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PRIMARY USES
1. Metal Cutting and Fabrication for Equipment Maintenance
Primary Use: A handheld power tool (950W, 4.5-inch disc / 2600W, 9-inch disc) used for cutting, grinding, and polishing metal and masonry. Essential for repairing and fabricating metal parts, cutting rebar, and performing general maintenance on medical equipment, hospital beds, and building fixtures.
How it helps: For the biomedical engineer and maintenance technician, the angle grinder cuts and shapes metal components, removes rust, and prepares surfaces for welding or painting. The 4.5-inch model (AG 950-115L) allows precise work in confined spaces, ideal for on-site repairs. The 9-inch model (AG 2600-230) provides higher power for heavy cutting of thick rebar, structural steel, and large masonry. Both feature adjustable guards and side handles for safety and comfort.
2. Surface Preparation for Painting and Coating
Primary Use: Effectively removes old paint, rust, and coatings from metal surfaces, preparing them for repainting or refinishing – crucial for maintaining hygiene and appearance of hospital equipment and infrastructure.
How it helps: Fitted with wire brush wheels, sanding discs, or stripping discs, the grinder efficiently removes rust and old paint. This ensures repainted surfaces are smooth and durable, reducing flaking paint contamination in sterile environments. Suitable for maintaining hospital beds, trolleys, lockers, and metal fixtures. The 9-inch model covers more surface area for large-scale preparation.
3. Cutting and Grinding for Minor Construction and Renovation
Primary Use: Cuts tiles, bricks, and concrete for minor building maintenance and renovation tasks such as installing handrails, repairing floors, or modifying walls for equipment installation.
How it helps: With diamond cutting wheels, the grinder makes precise masonry cuts, allowing efficient, low-dust modifications. This is particularly useful in healthcare settings where construction dust must be minimised. The tool’s versatility reduces the need for multiple specialised tools. The 9-inch model allows deeper cuts (up to 85mm) for heavy-duty demolition and thick concrete or stone.
SECONDARY USES
1. Sharpening of blades and cutting tools: The angle grinder can sharpen dulled maintenance tools such as lawnmower blades, shears, and chisels, ensuring they remain effective and safe. The 4.5-inch model is particularly suited for precision sharpening.
2. Removing welds and grinding smooth: For structural maintenance, it removes unwanted welds and smooths rough edges after cutting or welding. The 9-inch model’s higher power makes it more effective for heavy weld removal.
3. Polishing metal surfaces: With appropriate polishing wheels and compounds, the angle grinder restores shine to stainless steel surfaces, improving aesthetics and hygiene in healthcare environments.
4. Cutting bolts, screws, and threaded rods: Effectively cuts through seized or rusted fasteners during equipment repairs. The 4.5-inch model’s precision makes it ideal for this task.
5. Tile and floor preparation: For minor renovations, the grinder can cut tiles or score concrete floors for levelling or repair, with the 9-inch model capable of deeper, faster cuts.
| Capacity | 4.5 Inches, 9 Inches |
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1. BASIC IDENTIFICATION ATTRIBUTES
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Device Type: Portable electric angle grinder; not a medical device.
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Designation: Maxmech Angle Grinder AG 950-115L (4.5-inch) / AG 2600-230 (9-inch).
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Disc Sizes: 4.5 inches (115mm) and 9 inches (230mm).
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Motor Power: AG 950-115L: 950W; AG 2600-230: 2600W.
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No-Load Speed: AG 950-115L: 11,000 RPM; AG 2600-230: 6,500 RPM.
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Spindle Thread: M14 (both models).
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Country of Origin: China.
2. TECHNICAL & PERFORMANCE PROPERTIES
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Primary Action: Rotational grinding, cutting, and polishing via interchangeable discs.
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Motor Type: Universal motor (brushed).
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Power Supply: 220-240V AC, 50Hz (standard for Kenya).
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Cooling: Air-cooled with internal fan.
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Safety Features: Overload protection, adjustable guard, spindle lock, safety switch.
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Maintenance: Regular brush inspection and replacement; keep air vents clear.
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Disc Compatibility (4.5-inch): Cutting discs (metal, masonry), grinding wheels, flap discs, wire brush wheels, sanding discs, polishing wheels.
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Disc Compatibility (9-inch): Cutting discs (metal, masonry, concrete), grinding wheels, wire brush wheels, diamond cutting wheels, cup grinding wheels.
3. PHYSICAL & OPERATIONAL PROPERTIES
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Preparation: Ensure the disc guard is correctly fitted. Select the correct disc for the task. Check the disc for damage. Use the appropriate extension cord.
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Usage Instructions: Allow tools to reach full speed before contacting the workpiece. Apply moderate pressure. Use the side handle for two-handed operation. Avoid overloading the motor. For a 9-inch model, allow the tool to do the work – excessive pressure may cause stalling.
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Storage Conditions: Store in a dry, secure place. Keep discs in a dry environment to prevent degradation.
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Ventilation: Motor cooling relies on airflow; ensure vents are not blocked.
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Precautions: Always wear eye protection (goggles), face shield, hearing protection, and heavy-duty gloves. Work in a well-ventilated area. Ensure the workpiece is securely clamped.
4. SAFETY & COMPLIANCE ATTRIBUTES
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Safety Classification: High-speed rotating power tool; risk of injury from disc shattering, flying debris, and sparks.
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Eye and Face Protection: Mandatory.
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Hearing Protection: Mandatory due to high noise levels.
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Dust Hazard: Silica dust from masonry and metal particles can be harmful; use respiratory protection and dust extraction.
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Kickback Hazard: Sudden reaction to pinched or stalled disc; maintain firm grip and proper stance.
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Electrical Safety: Use Residual Current Device (RCD). Do not use it in wet conditions.
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Disc Safety: Always check discs for cracks or damage before use. Ensure disc is rated for tool's speed (4.5-inch: 11,000 RPM; 9-inch: 6,500 RPM). Follow manufacturer's instructions for disc mounting.
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Regulatory: Complies with applicable safety standards.
5. STORAGE & HANDLING ATTRIBUTES
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Storage: Store in a dry, secure place. Keep discs in a dry environment to prevent degradation.
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Inspection: Regularly inspect tools, discs, and accessories for damage. Check carbon brushes and replace if worn.
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Usage: Always unplug before changing discs or performing maintenance.
1. SAFETY PRECAUTIONS
Personal Protective Equipment (PPE): Always wear safety goggles or face shield, hearing protection, heavy-duty gloves, and appropriate respiratory protection. For heavy-duty use, wear a full face shield and leather apron.
Kickback Hazard: Hold tool firmly with both hands. Do not stand directly behind the disc. Use the correct disc for the task. The 9-inch model generates more torque and is more prone to kickback – maintaining a secure stance.
Disc Safety: Inspect discs for damage before use. Use discs rated for grinder speed. Do not use damaged or cracked discs. For 9-inch models, ensure the disc guard is correctly positioned between operator and disc.
Electrical Safety: Use Residual Current Device (RCD). Do not operate in wet conditions or near water. Check power cord and extension cord for damage before use.
Fire Hazard: Sparks can ignite flammable materials. Clear work area. Do not use near flammable substances. Have a fire extinguisher readily available.
Dust Hazard: Some materials generate hazardous dust (silica from masonry, lead from old paint, chromium from stainless steel). Use local exhaust ventilation and appropriate respiratory protection (at least P2 or N95 mask). For heavy use, consider a dust extraction system.
Maintenance: Unplug tool before changing accessories or performing maintenance. Allow the tool to cool before storing.
Noise Hazard: High noise levels (typically >90dB for 4.5-inch, >100dB for 9-inch). Hearing protection is mandatory.
Training requirement: Operators must be trained on correct usage, disc selection, and safety procedures. Supervisors should ensure all safety protocols are followed.
2. FIRST AID MEASURES
Eye Injury (debris): Do not rub. Rinse immediately with plenty of clean, lukewarm water for at least 15 minutes, holding eyelids open. Seek medical attention.
Cut Injury: Apply direct pressure to stop bleeding. Clean wound with clean water. Cover with sterile dressing. Seek medical attention if bleeding is profuse or the wound is deep.
Skin Contact (dust): Wash skin with soap and water. If irritation develops, seek medical attention.
Inhalation of Dust: Move a person to fresh air. If symptoms persist (coughing, difficulty breathing), seek medical attention.
Burn Injury (hot metal or disc): Immediately cool affected area with cool running water for at least 10 minutes. Cover with sterile dressing. Seek medical attention.
3. FIRE FIGHTING MEASURES
Flammability: Grinder is not flammable, but sparks generated during use can ignite flammable materials. Plastic casing may burn if exposed to fire.
Extinguishing Media: Use water spray, foam, dry chemical powder, or carbon dioxide (CO₂) for fires involving tools.
Fire Response: In event of fire, evacuate the area and call emergency services. Use appropriate extinguishers; water may be used for general fires but not for electrical fires where live equipment is involved.
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