Weir Warman Slurry Pump Spare Parts

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The Weir Warman Slurry Pump Spare Parts range provides all essential components for maintaining, repairing, and upgrading the world-renowned Warman® pump range. Key parts include wet-end components such as impellers (147), volute liners (110), throat bushes (083), and frame plate liner inserts (041), alongside mechanical components like bearing assemblies (005), shaft sleeves (075), and gland assemblies (044). These parts are available in a wide variety of high chrome and elastomer materials to match specific abrasive and corrosive slurry conditions. The spare parts range supports key maintenance strategies to reduce downtime. Suitable for mining, mineral processing, cement, and other heavy industrial applications.
Description

Table of Contents

Weir Warman Slurry Pump Spare Parts

PRIMARY USES

1. Replacement Components for Warman Slurry Pump Maintenance and Repair
Primary Use: A comprehensive range of spare parts designed for the maintenance, repair, and overhaul of Warman® slurry pumps. These components are essential for restoring pump performance, extending service life, and ensuring reliable operation in the most demanding mining, mineral processing, and industrial slurry handling applications.
How it helps: For maintenance teams and plant operators, genuine and high-quality aftermarket spare parts provide a cost-effective alternative to original equipment manufacturer (OEM) components while maintaining full interchangeability and performance . The availability of ready-to-install spare parts, including complete wet-end assemblies, enables significantly faster maintenance strategies such as “clamshell” changeouts or bare shaft pump replacements, reducing costly downtime from up to 24 hours to a fraction of that time . Key wear components, including impellers, liners, and shaft sleeves, are available in a range of advanced materials tailored to specific slurry conditions to maximise wear life .
2. Core Wet-End Components
Primary Use: The wet end comprises the internal components that come into direct contact with the abrasive slurry. These are the most frequently replaced parts and are critical to maintaining pump performance.
How it helps: Key wet-end spare parts include the impeller (Part No. 147), volute liner (110), throat bush (083), and frame plate liner insert (041) . The impeller is the rotating component that imparts energy to the slurry, directly influencing flow and efficiency . The volute liner protects the pump casing from abrasive wear. The throat bush serves as a replaceable wear ring at the suction end, maintaining hydraulic efficiency and protecting the stuffing box . The frame plate liner insert protects the frame plate and stuffing box area from wear . Replacement parts are available in a range of materials, including high chrome alloys (A05, A07, A33, A49) and elastomers (R26, R55, S01, S12, S42), each suited to different slurry characteristics .
3. Shaft Sealing and Bearing Assembly Components
Primary Use: These components are crucial for maintaining pump integrity, preventing leakage, and ensuring reliable mechanical operation.
How it helps: A range of sealing options are available to suit various applications and minimise water usage. These include the gland assembly (044), shaft sleeve (075), lantern ring (063), and packing (111) for traditional gland seals, as well as expellers (028) for centrifugal “dry-seal” arrangements that eliminate gland seal water . The cartridge-style bearing assembly (005) is a critical mechanical component, and its design allows for maintenance in a clean environment without removing the pump from the system . Advanced shaft sleeves (C23) with premium wear-resistant overlays are also available to extend component life in highly abrasive conditions .

SECONDARY USES

1. Full Pump Overhauls: A complete set of spare parts allows for a full pump rebuild to original performance specifications.
2. Upgrades and Retrofits: Upgraded components, such as the J221 overlay shaft sleeve, can be retrofitted to existing pumps to significantly improve wear life and reduce maintenance frequency .
3. Safety Enhancements: New telescopic gland seal guards are available as a retrofit safety upgrade, protecting personnel during gland seal adjustments without needing to be removed .
KEY PRODUCT FEATURES

1. BASIC IDENTIFICATION ATTRIBUTES

  • Device Type: Slurry pump spare parts; not a medical device.
  • Brand: Weir, WARMAN®
  • Compatible Models: AH®, L, M, SHW, AHF, G, SP, MCR, and other series.
  • Part Designation: Standard OEM part numbers and codes (e.g., Impeller 147, Volute Liner 110) .

2. COMMON SPARE PARTS AND CODES

Part Name
Common Part Code(s)
Description
Impeller
147, 145, 052, 056 
Rotating component imparting energy to the slurry. Available in enclosed, semi-open, and vortex designs .
Volute Liner
110 
Replaceable liner protecting the pump casing.
Throat Bush
083 
Wear ring at the suction inlet, protecting the stuffing box.
Frame Plate Liner Insert (FPL)
041 
Protects the frame plate and stuffing box area from wear.
Frame Plate Liner
036 
Larger liner protecting the frame plate, often used with a rubber lining.
Cover Plate Liner
018 
Protects the cover plate from abrasive wear.
Expeller
028 
Part of a centrifugal seal, reducing pressure and wear on the gland seal.
Shaft Sleeve
075, C23 
Protects the pump shaft from wear and provides a sealing surface for packing.
Bearing Assembly
005 
Pre-assembled cartridge containing the shaft bearings.
Gland Assembly
044, C044 
Housing for the shaft packing to prevent leakage.

3. MATERIAL SPECIFICATIONS

  • High Chrome Alloys (Metal Lined): Designed for highly abrasive slurries. Common codes include:
    • A05: Standard high chrome iron offering a good balance of abrasion and corrosion resistance .
    • A07: Offers the best abrasion resistance for severe wear applications .
    • A33: Provides corrosion resistance for acidic slurries and FGD applications .
    • A49: Corrosion-resistant alloy for low pH environments .
  • Elastomers (Rubber Lined): Designed for fine particle slurries with high corrosiveness. Common codes include:
    • R26/R55: Natural rubber, excellent for fine, erosive slurries with good flexibility .
    • S01: EPDM rubber, offering good chemical and heat resistance up to 120°C .
    • S42: Neoprene, providing good weathering and oil resistance .
    • S12: NBR, suitable for applications requiring oil resistance .

4. PHYSICAL & OPERATIONAL PROPERTIES

  • Interchangeability: High-quality aftermarket parts are engineered to be 100% interchangeable with original Warman® parts, ensuring a seamless fit .
  • Maintenance Strategy: Available as individual components or as complete pre-assembled units (e.g., clamshell wet-end) to support various maintenance strategies and minimise downtime .
  • Shaft Sealing: Supports all major sealing options including gland packing, centrifugal (expeller) seals, and mechanical seals .
  • Safety Features: Safety upgrades like telescopic gland seal guards are available to protect personnel .

5. SAFETY & COMPLIANCE ATTRIBUTES

  • Safety Classification: Mechanical components; not a medical device. Standard industrial safety practices apply.
  • Compliance: Designed to meet relevant industrial standards and OEM specifications for materials and dimensions.
SAFETY HANDLING PRECAUTIONS

1. SAFETY PRECAUTIONS

Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety goggles, hearing protection, gloves, and steel-toed boots when handling or installing spare parts.
Lockout/Tagout: Always isolate and lock out the pump from its power source and ensure it is depressurised before beginning any maintenance or installation work.
Lifting: Use appropriate lifting equipment for heavy components like bearing assemblies or complete wet-ends to prevent injury.
Safety Upgrades: Consider installing new safety features like the telescopic gland seal guards to improve personnel safety during routine maintenance .
Training requirement: Maintenance personnel must be properly trained on the safe and correct procedures for installing spare parts on the specific Warman pump model.