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Metso Outotec Flotation Machine Accessories
Metso Outotec flotation machine accessories include mixing mechanisms (FloatForce®+), level control systems (dart valves, LevelSense), launder upgrades (center launder, froth cones), service platforms, eDrive gearbox upgrades, and conditioners (OKTOP®). The FloatForce®+ provides plug-and-play installation for improved metallurgical recovery and energy efficiency. Level control upgrades ensure accurate, reliable control with electro-pneumatic dart valves and robust stainless steel construction with polyurethane or rubber sockets. Center launder upgrades reduce froth transport distance to maximise froth recovery. eDrive upgrades improve energy efficiency and reduce maintenance requirements. Service platforms enable faster, safer maintenance and increased plant availability. Accessories are compatible with TankCell®, RCS™, and OK cells. OEM parts ensure guaranteed fit and function with warranties. Suitable for mining and mineral processing operations requiring flotation circuit optimisation.
Metso Outotec Flotation Machine Accessories
PRIMARY USES
1. Enhancing Flotation Circuit Performance and Reliability
Primary Use: A comprehensive range of accessories and upgrades for Metso Outotec flotation machines, including TankCell®, RCS™, OK, and other flotation cells, used to maintain, upgrade, and optimise flotation circuit performance. Essential for mineral processing operations requiring improved metallurgical recovery, reduced downtime, and enhanced operational efficiency.
How it helps: For process engineers and plant operators, Metso Outotec accessories and upgrades deliver measurable improvements in flotation performance. The FloatForce®+ mixing mechanism offers a plug-and-play solution that maximises metallurgical recovery, boosts pumping efficiency, and reduces energy consumption. The level control upgrade with electro-pneumatic dart valves ensures accurate and reliable slurry level control, while the state-of-the-art LevelSense system enables precise measurement of the slurry-froth and froth-atmosphere interfaces. The center launder upgrade can deliver substantial improvements in froth recovery by radically reducing the froth transport distance to the launder lip. The eDrive gearbox upgrade improves energy efficiency and power transmission for high-capacity cells while reducing maintenance requirements.
2. Service and Maintenance Accessories
Primary Use: Accessories designed to simplify and accelerate flotation cell maintenance, including service platforms and drive units.
How it helps: The Outotec service platform is specifically designed for TankCell® flotation cells, facilitating fast, safe, and easy maintenance of the mixing mechanism. This reduces downtime and increases plant availability. The service platform is available in individual and dual configurations, with the latter including a spare drive shaft to minimise downtime during maintenance work. The eDrive upgrade replaces traditional v-belt drives with direct drive gearboxes, reducing energy consumption and maintenance costs while extending component life to over 100,000 hours.
SECONDARY USES
1. Froth Management Upgrades: Center launder upgrades and froth management upgrades for legacy RCS cells and TankCell units improve froth collection and metallurgical performance.
2. Flotation Mixing Upgrades: FloatForce+ mixing mechanism upgrade for improved metallurgical recovery and energy efficiency.
3. Level Control Upgrades: Level control upgrades with advanced control algorithms for improved process stability.
4. Conditioning Equipment: OKTOP® conditioners ensure thorough mixing of reagents with the main pulp flow, optimising flotation circuit performance.
5. Automation and Digital Solutions: CellStation level and air control system and FrothSense sensors for real-time froth property measurement.
6. Retrofit Kits: Blast tube retrofit kits for Concorde Cell technology upgrade.
1. BASIC IDENTIFICATION ATTRIBUTES
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Device Type: Flotation machine accessories; not a medical device.
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Brand: Metso Outotec
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Compatible Cell Types: TankCell®, RCS™, OK, and other flotation cells
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Applications: Mineral processing, flotation circuit optimisation, froth recovery
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Country of Origin: Finland (design/manufacturing)
2. FLOATFORCE®+ MIXING MECHANISM
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Key Feature: Advanced mixing mechanism for improved metallurgical recovery
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Benefits: Maximises metallurgical recovery, boosts pumping efficiency, reduces energy consumption
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Installation: Plug-and-play with existing FloatForce configurations; compatible with other mixing mechanisms with minimal modifications
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Sustainability: Part of Metso's Planet Positive offering
3. LEVEL CONTROL ACCESSORIES
Dart Valve Components: Robust stainless steel construction, electro-pneumatic actuators, long-stroke actuators for smooth, accurate control
Wear Parts: Polyurethane or rubber sockets and dart plugs with long lifetime
Level Measurement: Mechanical ball floats and LevelSense system for low-maintenance measurement of slurry-froth and froth-atmosphere interfaces
Control System: Advanced control algorithms for optimised level control
4. LAUNDER AND FROTH MANAGEMENT
Center Launder: Radically reduces froth transport distance to launder lip, enhancing froth overflow and recovery
Froth Cone and Outer Crowder: Maximises froth recovery, creates thicker, more stable froth
RCS Froth Management Upgrade: Upgrades legacy RCS flotation cells to latest froth management developments for maximised metallurgical performance
Tailor-made Design: Each component customised for site-specific conditions
5. SERVICE PLATFORM
Purpose: Designed for fast, safe, and easy maintenance of flotation cell mixing mechanism
Configurations: Individual and dual configurations available; dual includes spare drive shaft for minimised downtime
Compatibility: Designed for TankCell® models e100, e130, e160, e200, e300, e500, e630
Recommendation: 1 platform per 1-5 cells; 1 dual platform or 2 individual platforms per 6-10 cells
6. eDRIVE GEARBOX UPGRADE
Purpose: Replaces traditional v-belt drives with direct drive gearboxes for high-capacity cells
Benefits: Improved energy efficiency, lower maintenance, 100,000+ hour component life
Maintenance: Oil change every 1-3 years
Applications: For cells with volumes of 70 m³ or larger
7. OKTOP® CONDITIONER
Purpose: Ensures thorough mixing of flotation reagents with main pulp flow
Benefits: Optimises flotation process performance, integrates seamlessly with TankCell® delivery
Impeller Design: Heavy-duty for durability and efficient mixing
Surface Treatment: Multiple options available for different process conditions
8. AUTOMATION AND CONTROL ACCESSORIES
CellStation: Intelligent air feed and pulp level control solution with ExactLevel controller
FrothSense: Sensor system measuring froth speed, direction, bubble size, stability, and colour
Screenshots: Data transfer via USB-C and SD card
9. MATERIAL SPECIFICATIONS
Dart Valve Components: Stainless steel construction with polyurethane or rubber sockets and dart plugs
Mechanism Components: Robust, heavy-duty materials for abrasive slurry conditions
Service Platform: Steel construction with safety features
10. PHYSICAL & OPERATIONAL PROPERTIES
Installation: FloatForce+ designed for plug-and-play installation; launder upgrades customised for site conditions
Maintenance Access: Service platform designed for fast, safe maintenance
Digital Integration: Sensors for temperature and pressure monitoring (eDrive); LevelSense for interface measurement
11. SAFETY & COMPLIANCE ATTRIBUTES
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Safety Classification: Industrial processing equipment; standard industrial safety measures apply.
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Safety Features: Service platforms enable safer maintenance; strict quality control to minimise oil leakage risk
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Compliance: eDrive complies with environmental regulations for noise levels and lubricant use; CE certified; OEM parts with warranty
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Warranty: OEM warranty for spare parts
1. SAFETY PRECAUTIONS
Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety goggles, hard hats, hearing protection, gloves, and steel-toed boots when handling or installing flotation accessories.
Lockout/Tagout: Always isolate and lock out the flotation cell from its power source before beginning any maintenance or installation work.
Lifting: Use appropriate lifting equipment for heavy components such as service platforms, gearboxes, and mixing mechanisms.
Access: Use service platforms for safe access during maintenance to avoid working in confined spaces.
Training requirement: Maintenance personnel must be properly trained on the safe and correct procedures for installing accessories on the specific flotation cell model.
2. FIRST AID MEASURES
Eye Exposure: If slurry or chemicals splash into the eyes, flush immediately with plenty of clean water for at least 15 minutes, holding eyelids open. Seek medical attention.
Skin Contact: Remove contaminated clothing. Wash exposed skin with soap and water. If irritation develops or chemical burns occur, seek medical attention.
Inhalation: If chemical fumes or dust are inhaled, move to fresh air. If symptoms persist (coughing, difficulty breathing), seek medical attention.
3. FIRE FIGHTING MEASURES
Flammability: The accessories are not flammable, but the electric motor and control panel may be. Use extinguishing media appropriate for electrical fires.
Extinguishing Media: Use water spray, foam, dry chemical powder, or carbon dioxide (CO₂) for electrical fires.
Fire Response: In the event of a fire, evacuate the area and call emergency services. Use appropriate extinguishers.
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