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Sandvik Crusher Spare Parts
The Sandvik Crusher Spare Parts range provides wear parts and mechanical spares for the full Sandvik crusher line, including CJ and JM series jaw crushers, CH and CS series cone crushers, and mobile crushers. OEM parts are built using proven technology and the highest quality materials , while premium aftermarket parts offer cost-effective alternatives with equivalent or upgraded alloys . Wear parts include jaw plates, mantles, bowl liners, concaves, and cheek plates, while mechanical spares include bushings, pinion shafts, eccentric assemblies, and hydraulic components . All manganese features include designed for maximum operational flexibility, maximised uptime, reduced wear, improved material reduction, optimal production, and increased operational life span . Suitable for mining, aggregates, quarrying, and recycling operations.
Sandvik Crusher Spare Parts
PRIMARY USES
1. Maintaining and Restoring Sandvik Crusher Performance
Primary Use: A comprehensive range of spare parts for Sandvik crushers, including jaw, cone, and impact crushers, used to maintain, repair, and optimise crushing equipment performance. Essential for mining operations, aggregates producers, and quarrying operations where crusher uptime is critical to productivity.
How it helps: For maintenance teams and plant operators, genuine Sandvik OEM parts keep equipment functioning at its best and safest, built using proven technology and the highest quality materials . OEM parts are the result of years of testing in the harshest conditions, reducing the risk of breakdowns and ensuring optimal equipment performance . Using parts that last longer and make crusher maintenance easier and safer can make the big difference for a producer’s bottom line . Premium aftermarket parts engineered to OEM specifications also offer cost-effective alternatives with equivalent or upgraded materials .
2. Wear Parts for Maximum Performance
Primary Use: High-quality wear parts including jaw plates, mantles, bowl liners, and concaves designed to withstand abrasive crushing applications.
How it helps: Sandvik offers a wide range of manganese products in a variety of grades that can be selected to suit the specific requirements of your particular application . The manganese content is critical to the wear life of your crusher parts and the cost efficiency of your operation . Modern aftermarket wear parts often utilize high-manganese steel (Mn18Cr2 or Mn22Cr2) specifically designed to work-harden under intense crushing pressure, often outperforming older OEM stock .
SECONDARY USES
1. Crusher Upgrades: OEM spare parts can enable full upgrades, adding crusher availability and capabilities to existing Sandvik equipment.
2. Enhanced Safety: Specially designed lifting tools and enhanced parts improve safety during maintenance. Metso Contender Series parts for Sandvik crushers are enhanced for additional safety and operational life .
3. Third-Party Crusher Support: Premium parts are available for non-Metso crushers, providing enhanced safety and operational life .
4. Maintenance Kits: Sandvik maintenance kits help follow the right maintenance strategy, maximising total performance and extending the lifetime of all components .
1. BASIC IDENTIFICATION ATTRIBUTES
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Device Type: Crusher spare parts; not a medical device.
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Brand: Sandvik
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Crusher Types: Jaw crushers, cone crushers, impact crushers, mobile crushers and screens .
2. COMPATIBLE MODELS
Jaw Crushers: JM806, JM907, JM1108, JM1206, JM1208, JM1211, JM1312, JM1511, JM1513 ; CJ211, CJ411 ; CJ613 (JM1312), CJ615 (JM1511), CJ815 (JM1513) .
Cone Crushers: CH420, CH430, CH440, CH660, CH840i ; CS420, CS430, CS440, CS660, CS840i .
Mobile Crushers: Mobile crushers and screens .
VSI Crushers: VSI216, VSI217, VSI218, VSI228 .
3. WEAR PARTS BY CRUSHER TYPE
Jaw Crusher Parts: Fixed jaw plates, swing jaw plates, cheek plates, deflector plates, toggle plates, wedges .
Jaw Plate Patterns: Wide Teeth (WT), Corrugated (C), Coarse Corrugated (CC), Sharp Teeth (ST), Heavy Duty (HD), HD Ultra-Thick (UT), Wide Wave (WW) .
Cone Crusher Parts: Mantles, bowl liners, concaves, feed cones, main frame liners, protection cones, arm guards, torch rings .
Concave Choices: Extra coarse (EC), coarse (C), and medium coarse (MC) .
Mantle Choices: A, S, and B mantles with different crushing surface positions relative to the contact surface of the head center .
Cheek Plates: Standard cheek plates and HX900 cheek plates for extended wear life .
4. MECHANICAL SPARE PARTS
Cone Crusher Main Components: Frames, mainshafts, eccentric assemblies, heads, pinion shafts (OEM part #442.9937-01, 79.8kg) . Common components include bushings, pinions and gears, pinionshafts and countershafts, adjustment rings and bowls .
Maintenance Kits: Bottom shell arm liners, bottom shell body liners, top shell arm and rim liners, feed hopper liners, spider bushing kits, spider cap kits, filter kits .
Filters: In-line lubrication filters, off-line filter inserts, over-pressure filter kits .
5. CONTENDER SERIES PARTS (for Sandvik Crushers)
Enhanced parts for Sandvik CH, CS, and CJ series crushers include :
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Mainshaft sleeves: Made to Metso standards with correct clearances and materials
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Enhanced spider bushings: Manganese-bronze alloy tested to last at least twice as long as standard iron
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Bronze bushings: Eccentric bushings and bottom shell bushings made to exact standards
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Head nut with ring: Mantle head nut and torch ring delivered as a kit
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Step bearings: Vertical bearing components supporting mainshaft movement
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Eccentric wear ring: Keeps gear adjustment in place
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Lube oil pumps: Long history of quality performance
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Pinion shaft housing parts: Complete housing assemblies for quick service work
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Enhanced dust seal rings: Self-lubrication and solid rings for best possible lifetime
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Chevron packing: Keeps hydraulic oil in place under the piston
6. MATERIAL SPECIFICATIONS
Manganese Steel: M1 (standard alloy, high resistance to shock and impact), M2, M8, M9 (higher resistance to abrasive rock) . Manganese content is critical to wear life and cost efficiency .
High-Manganese Alloys: Mn18Cr2, Mn22Cr2 specifically designed to work-harden under pressure .
Pinion Shaft Material: Forged from 18CrNiMo7-6 (DIN 1.6587) case-hardening steel, surface hardness 58-62 HRC, core hardness 30-40 HRC .
HX900 Wear Segments: Composite product with wear layer of cemented carbide, matrix of cast nodular iron, and steel plate base for easy welding. Available in Buttons, Bars, and Runners .
HX900 Buttons: Dome shape gives maximum protection, round shape eliminates risk of weld crack propagation. Diameters: 106mm (1.8kg) and 156mm (5kg) .
HX900 Runners: Protect large areas on bucket bottoms and corners. Sizes: 200x150mm (8.3kg) and 250x200mm (14kg) .
HX900 Bars: Make it easy to form a mosaic pattern for highly abrasive applications. Sizes: 240x50mm (2.8kg) and 240x90mm (5.2kg) .
7. PHYSICAL & OPERATIONAL PROPERTIES
Interchangeability: Premium aftermarket parts are dimensionally identical to OEM parts, integrating seamlessly with Sandvik's Hydroset and ACS (Automation & Control System) settings . Material Test Reports (MTR) and Dimensional Inspection Reports verify quality .
Installation: HX900 segments require minimum welding to protect large surfaces, no preheating needed during installation .
Safety: HX900 segments are small, lightweight, and easy to store, stock, and handle . Enhanced parts offer improved safety and easier maintenance .
Global Support: Wide-ranging distributor network and distribution centres ensure parts are available when needed .
Quality Verification: Demand a Material Test Report (MTR) and Dimensional Inspection Report from reputable suppliers .
8. SAFETY & COMPLIANCE ATTRIBUTES
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Safety Classification: Mechanical components; standard industrial safety practices apply.
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Safety Features: Enhanced parts offer improved safety and easier maintenance . HX900 segments are small and lightweight for safe handling .
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Compliance: Genuine Sandvik parts keep equipment functioning at its best and safest, built using proven technology and the highest quality materials .
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Certification: CE certified.
1. SAFETY PRECAUTIONS
Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety goggles, gloves, hard hats, and steel-toed boots when handling or installing crusher parts.
Lockout/Tagout: Always isolate and lock out the crusher from its power source before beginning any maintenance or installation work.
Lifting: Use appropriate lifting tools for specific wear parts to ensure safe and efficient installation. HX900 segments are small, lightweight, and easy to handle .
Training requirement: Maintenance personnel must be properly trained on the safe and correct procedures for installing spare parts on the specific Sandvik crusher model. Operators should understand that using OEM or quality verified parts with correct tolerances prevents equipment failure.
2. FIRST AID MEASURES
Eye Exposure: If dust or debris enters the eyes, flush immediately with plenty of clean water for at least 15 minutes, holding eyelids open. Seek medical attention.
Cut Injury: Apply direct pressure to stop bleeding. Clean wound with clean water. Cover with sterile dressing. Seek medical attention if bleeding is profuse or the wound is deep.
Inhalation: If dust is inhaled, move to fresh air. If symptoms persist (coughing, difficulty breathing), seek medical attention.
3. FIRE FIGHTING MEASURES
Flammability: Crusher parts are not flammable. Use extinguishing media appropriate for surrounding equipment and materials.
Fire Response: In the event of a fire, evacuate the area and call emergency services. Use appropriate extinguishers.
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