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Metso Crusher Spare Parts
The Metso Crusher Spare Parts range provides wear parts and mechanical spares for the full Metso crusher line, including Nordberg HP, GP, C Series, Symons, and primary gyratory crushers. OEM parts are available as O-Series (affordable, Metso quality) , Expert Series (extended life) , and Reliant Spares (economic, OEM-backed) . Wear parts include jaw plates, mantles, bowl liners, blow bars, and concave segments, while mechanical spares include bushings, frames, eccentric assemblies, and hydraulic components . MX technology provides up to double wear life in secondary applications . Suitable for mining, aggregates, quarrying, and recycling operations.
Metso Crusher Spare Parts
PRIMARY USES
1. Maintaining and Restoring Crusher Performance
Primary Use: A comprehensive range of spare parts for Metso crushers, including jaws, cones, and impactors, used to maintain, repair, and optimise crushing equipment performance. Essential for mining operations, aggregates producers, and quarrying operations where crusher uptime is critical to productivity.
How it helps: For maintenance teams and plant operators, Metso offers a complete portfolio of crusher parts with varying levels of quality and cost to suit different operational needs. The Metso O-Series provides Metso quality at an affordable price for Nordberg HP, C Series, and GP crushers . The Expert Series and Max Series wear parts are designed for extended life and lower cost per ton . Reliant spares offer OEM-backed parts at economic prices, eliminating the risks often related to non-OEM spares with guaranteed fit and form . All spare parts are designed to safety and environmental standards .
2. Genuine OEM Parts and Quality Assurance
Primary Use: Original Equipment Manufacturer (OEM) parts designed and manufactured to exact specifications for perfect fit and function.
How it helps: Metso has complete control over quality at every step, from raw material selection to final production, in their own foundries and manufacturing facilities . Using genuine parts ensures stable production without unexpected downtime. Metso is the only OEM supplier of Symons parts since 1928, meeting exact dimensions and tolerances for quality .
SECONDARY USES
1. Crusher Upgrades: Metso upgrades for Symons crushers can improve productivity by up to 20% with fast return on investment .
2. Third-Party Crusher Support: Metso X-Series parts are designed for third-party crusher brands, while Contender Series parts support Sandvik CH, CS, and CJ series crushers .
3. Enhanced Safety: One-piece jaws with lifting equipment improve working conditions and enable safer installations.
1. BASIC IDENTIFICATION ATTRIBUTES
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Device Type: Crusher spare parts; not a medical device.
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Brand: Metso
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Compatible Brands: Metso, Nordberg, Symons (original manufacturer), and third-party brands (Sandvik)
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Crusher Types: Jaw crushers, cone crushers, impact crushers, primary gyratory crushers
2. METSO PART SERIES OVERVIEW
Series |
Key Features |
Applications |
O-Series |
Metso quality at affordable price, specifically designed for Metso crushers, readily available worldwide |
Nordberg HP, C Series, GP crushers |
Expert Series |
Extended wear life, lower cost per ton, optimised capacity |
All Metso crushers |
Max Series |
Extended wear life, lower cost per ton, optimised capacity |
All Metso crushers |
Reliant Spares |
Economic price, OEM-backed, guaranteed fit and form, warranted free from defect |
Nordberg HP100-HP500, HP3-HP5, C80-C200, GP100-GP550 |
Contender Series |
Premium parts for non-Metso crushers, enhanced safety and operational life |
Sandvik CH, CS, CJ series crushers |
3. WEAR PARTS BY CRUSHER TYPE
Jaw Crusher Parts: Fixed jaw plates, swing jaw plates, cheek plates, liner plates, toggle plates, wedges . One-piece jaws available with Quarry, Superteeth, Supergrip, and MX tooth profiles for Nordberg C Series . MX jaw provides 2-3 times longer wear life compared to mono alloy .
Cone Crusher Parts: Mantles, bowl liners, concaves, feed cones, main frame liners, protection cones, arm guards . Available for Nordberg HP series, GP series, Symons, MP series, and gyratory crushers .
Impact Crusher Parts: Blow bars, breaker plates, impact plates, wear liners, hammers . Available for NP series impact crushers .
Primary Gyratory Parts: Mantles, concave segments, bottom shell side liners, spider cap, arm liners, rim liners .
4. MECHANICAL SPARE PARTS
Cone Crusher Main Components: Frames, mainshafts, eccentric assemblies, heads . Common components include bushings, pinions and gears, pinionshafts and countershafts, adjustment rings and bowls .
Gyratory Main Components: Shells and spider, mainshaft, eccentrics, MPS . Common components include spider bushings, bottom shell bushings, pinion and gear, step bearings .
Reliant Spares Examples: Tramp release cylinders, clamping cylinders, eccentric bushings, socket liners, upper/lower head bushings, thrust plates, countershaft box bushings, main frame pins, wedge kit .
Contender Series Spares: Mainshaft sleeves, spider bushings (enhanced manganese-bronze), bronze bushings, head nut kits, step bearings, eccentric wear rings, lube oil pumps, pinionshaft housings, enhanced dust seal rings, chevron packing .
5. MATERIAL SPECIFICATIONS
Manganese Steel: High manganese steel for wear parts (ZGMn13 series), offering service life 50-100% longer than traditional high manganese steel .
MX Technology: Advanced material providing up to double wear life in secondary cone crushing applications, maximising wear part lifetime .
Manganese-Bronze: Enhanced spider bushings in manganese-bronze alloy tested to last at least twice as long as standard iron .
Bronze Bushings: Centrifugally cast with metallurgy that is both forgiving and lasting .
6. PHYSICAL & OPERATIONAL PROPERTIES
Interchangeability: OEM parts ensure correct profiles, tolerances, and clearances for perfect fit first time . Reliant spares and O-Series offer cost-effective alternatives without compromising fit .
Installation: Specially designed lifting tools improve working conditions and enable quick, safe installations . One-piece jaws allow fast replacements since fewer parts need to be installed .
Global Support: With strategically located distribution centres worldwide, Metso ensures parts are available when needed . Support from over 150 locations globally .
Upgrades: Symons crusher upgrades can increase productivity by up to 20% and significantly reduce downtime and maintenance costs .
7. SAFETY & COMPLIANCE ATTRIBUTES
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Safety Classification: Mechanical components; standard industrial safety practices apply.
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Safety Features: Lifting equipment for safe handling; one-piece jaws improve safety . Maintenance platforms improve working conditions .
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Compliance: All parts are warranted free from defect with guaranteed fit and form . Parts designed to safety and environmental standards .
1. SAFETY PRECAUTIONS
Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety goggles, gloves, hard hats, and steel-toed boots when handling or installing crusher parts.
Lockout/Tagout: Always isolate and lock out the crusher from its power source before beginning any maintenance or installation work.
Lifting: Use Metso's specially designed lifting tools for specific wear parts to ensure safe and efficient installation . One-piece jaws are designed for safe lifting .
Training requirement: Maintenance personnel must be properly trained on the safe and correct procedures for installing spare parts on the specific crusher model.
2. FIRST AID MEASURES
Eye Exposure: If dust or debris enters the eyes, flush immediately with plenty of clean water for at least 15 minutes, holding eyelids open. Seek medical attention.
Cut Injury: Apply direct pressure to stop bleeding. Clean wound with clean water. Cover with sterile dressing. Seek medical attention if bleeding is profuse or the wound is deep.
Inhalation: If dust is inhaled, move to fresh air. If symptoms persist (coughing, difficulty breathing), seek medical attention.
3. FIRE FIGHTING MEASURES
Flammability: Crusher parts are not flammable. Use extinguishing media appropriate for surrounding equipment and materials.
Fire Response: In the event of a fire, evacuate the area and call emergency services. Use appropriate extinguishers.
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