Sandvik Vibrating Screens Amaris Hardware Solutions

Sandvik Vibrating Screen

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Sandvik vibrating screens are custom-designed and available through three main global IP ranges: the SK range (South Africa), the SM range (Australia), and the S range (Finland) . The SK range handles medium and fine screening applications in quarrying with circular motion inclined screens, available in 2, 3, and 4 deck designs with inclination of 16-22 degrees and separation from 130mm down to 1mm . The SM range offers some of the largest vibrating screens globally for heavy-duty mining applications . The S range provides precise sizing for aggregates and is widely used in the building industry and quarries . All screens feature huck-bolted side plate construction for long service life . The ACS-s condition monitoring system, integrated with the SAM digital platform, enables real-time fault detection and predictive maintenance . Screens are available with throughput capacities from 1 to 8,000 tonnes per hour , supported by comprehensive lifecycle services and spare parts support .

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Description

Table of Contents

Sandvik Vibrating Screen

PRIMARY USES

1. High-Capacity Classification and Separation in Mining and Aggregates

Primary Use: A range of heavy-duty vibrating screens (available in SK, SM, and S series) used for accurate classification, separation, scalping, and dewatering of bulk materials in mining, quarrying, and aggregates processing. Essential for operations requiring precise product sizing, high throughput, and efficient material handling.

How it helps: For process engineers and plant operators, Sandvik vibrating screens deliver high-capacity and high-accuracy screening performance. The SK range is designed for general quarrying and construction applications with a separation range from 130mm down to 1mm, and a maximum feed size generally limited to 200mm. The SM range, originating from Australia, includes some of the largest vibrating screens in the world and is well known for its high capacity and uptime, handling the largest quantities of ore, coal, coke, base metals, and rocks while delivering industry-benchmark classification accuracy. All screen designs can be fully customised to suit unique application requirements and throughputs.

2. Digital Monitoring and Condition Management

Primary Use: Modern Sandvik screens are equipped with the ACS-s condition monitoring system, which provides real-time data on equipment health and performance .

How it helps: The ACS-s system uses up to 32 synchronous sensors per installation and magnetically mounted, energy-harvesting wireless sensors that require no wired power. It detects the first signs of imbalance, abnormal motion, structural fatigue or unusual acoustic signals, enabling early fault detection and proactive maintenance before serious damage occurs. The system integrates seamlessly with SAM by Sandvik, a cloud-based digital assistant, allowing users to scale up condition monitoring across multiple machines and locations .

SECONDARY USES

1. Scalping: Grizzly screens (SG series) remove fines from the feed before primary crushing, protecting crushers and improving overall plant efficiency .

2. Dewatering: SV dewatering screens are available for applications requiring moisture removal from processed materials .

3. Multi-Slope (Banana) Screening: SN and SM multi-slope screens offer high capacity and accurate classification for large mining operations .

4. Fine Screening: SK screens can achieve separation down to 1mm, suitable for final screening of finished fractions .

Splitter Screens: SK screens can be used to divide flows within a plant for balanced processing .

About brand

Sandvik is a global leader in mining, rock excavation, and metal-cutting technologies. Renowned for its high-performance drilling equipment, crushing and screening solutions, rock tools, and mining machinery, Sandvik delivers innovative, durable, and efficient products that maximize productivity, improve safety, and reduce operating costs in demanding industrial environments.

KEY PRODUCT FEATURES

1. BASIC IDENTIFICATION ATTRIBUTES

Device Type: Vibrating screen; not a medical device.
Brand: Sandvik
Key Series: SK Range, SM Range, S Range, Grizzly Screens (SG, SG-H)
Applications: Mining, quarrying, aggregates, mineral processing, coal, construction
Country of Origin: Design IP: South Africa (SK), Australia (SM), Finland (S). Manufacturing available in South Africa and other global facilities .

2. KEY SERIES SPECIFICATIONS

SK Range (Construction & Quarrying Applications):

Screen Type: Circular motion inclined screens
Deck Configurations: 2, 3, and 4 deck design
Inclination Range: 16 - 22 degrees
Separation Range: 130mm down to 1mm
Max Feed Size: 200mm
Operating Speed: 780 - 950 rpm
Stroke Range: 7 - 12 mm
Acceleration: Up to 3.5 x G
Sub-Variants: SA Flat deck, SG Grizzly screen, SN Multislope screen, SV Dewatering screen, SL Flat deck screens, SM Multislope screens

SM Range (Heavy-duty Mining Applications):

Description: Some of the largest vibrating screens in the world
Key Applications: Large quantities of ore, coal, coke, base metals, rock
Sub-Variants: SM Multislope screens, SL Linear flat screen, SG Linear grizzly screens, SA Flat screens

S Range (Aggregates & Building Industry):

Description: Original Sandvik screen design
Key Applications: Building industry, quarries, processing plants
Sub-Variants: SA Inclined screens, SJ Inclined screens

MSO Screen (Classification Screen):

Type: Inclined screen with circular motion in center and elliptical stroke at feed/discharge
Inclination Range: 15 - 20 degrees (standard 18 degrees)
Separation Range: 2 - 140 mm
Speed Range: 730 - 940 rpm
Stroke Range: 4 - 16 mm
Acceleration: Up to 5.0 x G
Max Feed Size: 300mm
Available in 1 and 2 deck configurations, sizes from 1,020mm width up to 2,420mm width

SG Grizzly Screens (Scalping Applications):

Type: Robust linear-motion screens for heavy-duty scalping
Main Purpose: Remove fines from feed before primary crushing
Standard Inclination: 5 degrees (low headroom)
Stroke Angle: 40 - 55 degrees
Drive: Self-synchronizing dual shaft mechanism, no gears
Feed Size Capacity: Up to 1,500mm
Available in 1 and 2 deck models, sizes from 1,220mm to 2,720mm width

3. TECHNICAL & PERFORMANCE PROPERTIES

Primary Action: Vibration-based material classification via circular or elliptical motion.
Maximum Throughput: Up to 8,800 tons per hour (8,000 metric tph) .
Digital Monitoring: ACS-s condition monitoring system for real-time health and performance data .
Integration: SAM by Sandvik cloud-based digital assistant for operational excellence and remote support .
Design: Huck-bolted side plate construction contributes to long service life .

4. PHYSICAL & OPERATIONAL PROPERTIES

Customisation: Screens are fully customisable to suit unique application requirements and throughputs .
Adjustability: Screen performance can be modified by adjusting screen angle (via adjustable spring seats), stroke angle, stroke length (via extra counterweights), and rotation speed .
Manufacturing Lead Time: Standard 12 to 18 weeks, depending on complexity .
Factory Acceptance Testing (FAT): Each screen undergoes FAT with full test report provided .
Lubrication: Oil bath lubrication or grease lubrication for mechanism (SK range) .
Bearings: Spherical roller bearings, special for vibrating duty .
Motors: IEC standard, enclosure class IP55 .

5. SAFETY & COMPLIANCE ATTRIBUTES

Safety Classification: Industrial screening equipment; standard industrial safety measures apply.
Safety Features: Hydraulically operated maintenance platforms provide safe access for service and maintenance (mobile screens) .
Compliance: CE certified; meets relevant industry standards.
Warranty: Reliability and Protection package includes 1 + 2 years equipment warranty .

SAFETY HANDLING PRECAUTIONS

1. SAFETY PRECAUTIONS

Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety goggles, hard hats, hearing protection, and steel-toed boots when operating or maintaining vibrating screens.

Lockout/Tagout: Always isolate and lock out the screen from its power source before beginning any maintenance, inspection, or cleaning work.

Mechanical Safety: Avoid contact with moving parts during operation. Use the wrap-around hydraulically operated maintenance platforms for safe access during service and maintenance .

Access: Use emergency stop buttons and conveyor pull stop cords around the plant for easy access during operation .

Training requirement: Operators and maintenance personnel must be properly trained on the specific screen model's safe operating and maintenance procedures.

2. FIRST AID MEASURES

Eye Exposure: If dust or debris enters the eyes, flush immediately with plenty of clean water for at least 15 minutes, holding eyelids open. Seek medical attention.

Cut Injury: Apply direct pressure to stop bleeding. Clean wound with clean water. Cover with sterile dressing. Seek medical attention if bleeding is profuse or the wound is deep.

Sandvik Vibrating Screen

Sandvik Vibrating Screen

PRIMARY USES

1. High-Capacity Classification and Separation in Mining and Aggregates

2. Digital Monitoring and Condition Management

Primary Use: Modern Sandvik screens are equipped with the ACS-s condition monitoring system, which provides real-time data on equipment health and performance .

SECONDARY USES

1. Scalping: Grizzly screens (SG series) remove fines from the feed before primary crushing, protecting crushers and improving overall plant efficiency .

2. Dewatering: SV dewatering screens are available for applications requiring moisture removal from processed materials .

3. Multi-Slope (Banana) Screening: SN and SM multi-slope screens offer high capacity and accurate classification for large mining operations .

4. Fine Screening: SK screens can achieve separation down to 1mm, suitable for final screening of finished fractions .

Splitter Screens: SK screens can be used to divide flows within a plant for balanced processing .

1. BASIC IDENTIFICATION ATTRIBUTES

Device Type: Vibrating screen; not a medical device.

Brand: Sandvik

Key Series: SK Range, SM Range, S Range, Grizzly Screens (SG, SG-H)

Applications: Mining, quarrying, aggregates, mineral processing, coal, construction

Country of Origin: Design IP: South Africa (SK), Australia (SM), Finland (S). Manufacturing available in South Africa and other global facilities .

2. KEY SERIES SPECIFICATIONS

SK Range (Construction & Quarrying Applications):

Screen Type: Circular motion inclined screens

Deck Configurations: 2, 3, and 4 deck design

Inclination Range: 16 - 22 degrees

Separation Range: 130mm down to 1mm

Max Feed Size: 200mm

Operating Speed: 780 - 950 rpm

Stroke Range: 7 - 12 mm

Acceleration: Up to 3.5 x G

Sub-Variants: SA Flat deck, SG Grizzly screen, SN Multislope screen, SV Dewatering screen, SL Flat deck screens, SM Multislope screens

SM Range (Heavy-duty Mining Applications):

Description: Some of the largest vibrating screens in the world

Key Applications: Large quantities of ore, coal, coke, base metals, rock

Sub-Variants: SM Multislope screens, SL Linear flat screen, SG Linear grizzly screens, SA Flat screens

S Range (Aggregates & Building Industry):

Description: Original Sandvik screen design

Key Applications: Building industry, quarries, processing plants

Sub-Variants: SA Inclined screens, SJ Inclined screens

MSO Screen (Classification Screen):

Type: Inclined screen with circular motion in center and elliptical stroke at feed/discharge

Inclination Range: 15 - 20 degrees (standard 18 degrees)

Separation Range: 2 - 140 mm

Speed Range: 730 - 940 rpm

Stroke Range: 4 - 16 mm

Acceleration: Up to 5.0 x G

Max Feed Size: 300mm

Available in 1 and 2 deck configurations, sizes from 1,020mm width up to 2,420mm width

SG Grizzly Screens (Scalping Applications):

Type: Robust linear-motion screens for heavy-duty scalping

Main Purpose: Remove fines from feed before primary crushing

Standard Inclination: 5 degrees (low headroom)

Stroke Angle: 40 - 55 degrees

Drive: Self-synchronizing dual shaft mechanism, no gears

Feed Size Capacity: Up to 1,500mm

Available in 1 and 2 deck models, sizes from 1,220mm to 2,720mm width

3. TECHNICAL & PERFORMANCE PROPERTIES

Primary Action: Vibration-based material classification via circular or elliptical motion.

Maximum Throughput: Up to 8,800 tons per hour (8,000 metric tph) .

Digital Monitoring: ACS-s condition monitoring system for real-time health and performance data .

Integration: SAM by Sandvik cloud-based digital assistant for operational excellence and remote support .

Design: Huck-bolted side plate construction contributes to long service life .

4. PHYSICAL & OPERATIONAL PROPERTIES

Customisation: Screens are fully customisable to suit unique application requirements and throughputs .

Adjustability: Screen performance can be modified by adjusting screen angle (via adjustable spring seats), stroke angle, stroke length (via extra counterweights), and rotation speed .

Manufacturing Lead Time: Standard 12 to 18 weeks, depending on complexity .

Factory Acceptance Testing (FAT): Each screen undergoes FAT with full test report provided .

Lubrication: Oil bath lubrication or grease lubrication for mechanism (SK range) .

Bearings: Spherical roller bearings, special for vibrating duty .

Motors: IEC standard, enclosure class IP55 .

5. SAFETY & COMPLIANCE ATTRIBUTES

Safety Classification: Industrial screening equipment; standard industrial safety measures apply.

Safety Features: Hydraulically operated maintenance platforms provide safe access for service and maintenance (mobile screens) .

Compliance: CE certified; meets relevant industry standards.

Warranty: Reliability and Protection package includes 1 + 2 years equipment warranty .

1. SAFETY PRECAUTIONS

Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety goggles, hard hats, hearing protection, and steel-toed boots when operating or maintaining vibrating screens.

Lockout/Tagout: Always isolate and lock out the screen from its power source before beginning any maintenance, inspection, or cleaning work.

Mechanical Safety: Avoid contact with moving parts during operation. Use the wrap-around hydraulically operated maintenance platforms for safe access during service and maintenance .

Access: Use emergency stop buttons and conveyor pull stop cords around the plant for easy access during operation .

Training requirement: Operators and maintenance personnel must be properly trained on the specific screen model's safe operating and maintenance procedures.

2. FIRST AID MEASURES