Matec Filter Plate Amaris Hardware Solutions

Matec Filter Plate

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Matec filter plates are the core components of Matec filter presses, designed for high-efficiency solid-liquid separation and sludge dewatering. Available in models including Aquae (400/500/630), Ignis (800/1000), Terrae (1200/1300/1500), Magnum (2000), Megalith (2500), and Twin Frecciarossa (1500/2000/2500) . All presses are designed for High Pressure Technology (HPT) capable of operating at 5-7 bar standard pressure and up to 16-21 bar high pressure for maximum dewatering . Plates are manufactured from polypropylene, stainless steel (AISI 304/316), and other durable materials to match specific chemicals and process temperatures . The TT2 patented system reduces plate opening and closing times to under 3 minutes . Complete plants are available as customised, fully automatic turnkey solutions. Suitable for mining, aggregates, chemical, concrete, and industrial wastewater applications.

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Category: INDUSTRIAL SUPPLIES Tags: Aggregate Processing Wastewater Treatment, Aquae Filter Plate, Dewatering Screen, Filter Press Plate, HPT, Ignis Filter Plate, Industrial Filtration, Magnum Filter Plate, Matec Filter Plate, Matec Filter Press Parts, Matec Industries, Megalith Filter Plate, Mining Filtration, PPAD Filter Plate, Sludge Dewatering, Solid-Liquid Separation, Terrae Filter Plate, Twin Frecciarossa Filter Plate

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Table of Contents

Matec Filter Plate

PRIMARY USES

1. Industrial Solid-Liquid Separation and Sludge Dewatering

Primary Use: Filter plates are the core components of Matec filter presses, used for solid-liquid separation in wastewater treatment, mining, aggregates, and industrial applications. Essential for dewatering sludges, recovering clean water, and producing dry filter cakes for disposal or further processing .

How it helps: For process engineers and plant operators, Matec filter plates deliver efficient cake formation and filtration performance. The plates are used in filter presses to separate solids and liquids efficiently, enabling quality control of the final product and reduction of moisture in solids . Matec’s High Pressure Technology (HPT) allows operation at standard pressures of 5-7 bar, as well as high pressures of 16-21 bar, achieving residual moisture in the sludge cake of less than 10% . The filters are designed to achieve optimum results in industrial sludge dewatering .

2. Versatile Design and Customisation

Primary Use: Plates are available in various configurations, sizes, and materials to suit specific applications and process conditions.

How it helps: The plate filter press is available in models ranging from small Aquae filter presses to the largest Megalith filter presses. The plates themselves can be constructed from polypropylene (PPAD) or other plastic materials to ensure compatibility with specific chemicals and filtration temperatures. In highly corrosive environments, such as marine or chemical applications, special coatings and durable material constructions like AISI 304 or AISI 316 stainless steel are applied to the filter press frames and components .

SECONDARY USES

1. Mining Tailings Treatment: Dewaters tailings and mineral concentrates in mining operations, recovering up to 90% clean water .

2. Aggregates and Quarrying: Treats sludge from sand, gravel, and stone washing operations .

3. Chemical and Industrial Applications: Handles aggressive chemical solutions with closed pipe outlets to avoid operator contact and ATEX-compliant construction for explosion-hazardous environments .

4. Concrete and C&D Waste Recycling: Part of Concrete Water Recycling (CWR) plants for treating wash water from concrete production .

About brand

Matec Industries is a global provider of advanced filtration and wastewater treatment solutions, specializing in filter presses and high-performance systems for industries such as mining, aggregates, construction, and industrial processing. Their technologies help businesses efficiently separate solids from liquids, recover valuable materials, and reduce environmental impact.

KEY PRODUCT FEATURES

1. BASIC IDENTIFICATION ATTRIBUTES

Device Type: Filter plate; not a medical device.
Brand: Matec Industries
Main Configurations: Plate filter press with recessed chamber and membrane plates
Filters Size Ranges:
- Aquae: 400/500/630
- Ignis: 800/1000
- Terrae: 1200/1300/1500
- Magnum: 2000
- Megalith: 2500
- Twin Frecciarossa: 1500/2000/2500
Materials: Polypropylene, AISI 304, AISI 316 stainless steel, and other plastic materials depending on chemical compatibility requirements
Country of Origin: Italy (Matec Industries S.p.A.)

2. TECHNICAL & PERFORMANCE PROPERTIES

Primary Action: Solid-liquid separation via pressure filtration.
High Pressure Technology: All Matec filter presses are designed for HPT capable of working at both common operating pressures (5-7 bar) and high pressures up to 16-21 bar
Minimum Residual Moisture: Guaranteed residual moisture in the sludge cake of less than 10%
TT2 Fast Opening System: Patented system that opens filter presses in sections (for machines with over 50 plates) in less than 3 minutes, reducing discharging dead time
Automation: Fully automatic systems, no operator required for standard operation. Plate shaking ensures perfect cake discharge
Treatment Capacity: Up to 200 tonnes per hour sludge treatment

3. PHYSICAL & OPERATIONAL PROPERTIES

Design: Single-block steel construction from thick slabs, manufactured through plasma, laser or water-jet processes
Plate Suspension: Suspended from overhead beams (Testalta series) or sliding on side beams depending on the press model
Automation Features: Allen Bradley PLC system with remote monitoring and assistance
Cloth Washing: Automatic cloth and plate washing system to ensure clean filter media
Access: Overhead beam design allows easiest access to filter plates and filter fabrics for cleaning and maintenance

4. SAFETY & COMPLIANCE ATTRIBUTES

Safety Classification: Industrial filtration equipment; standard industrial safety measures apply.
Safety Features: Photoelectric barriers for operator protection, fixed protections, closed pipe outlets to avoid contact with operators for aggressive chemical applications
Certification: ISO 9001-2006 RINA and IQNET certified; certified welding with licence; certified high-strength steels; switchgear and components certified CE, UL/CSA, MSHA, NEMA; anti-seismic certification of decanters; ATEX-certified for explosion-hazardous environments available
Quality: All processes from formulation of the offer to manufacturing, including welding, are certified to guarantee superior quality

SAFETY HANDLING PRECAUTIONS

1. SAFETY PRECAUTIONS

Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety goggles, hard hats, hearing protection, gloves, and steel-toed boots when handling or installing filter plates. For chemical applications, additional chemical-resistant PPE may be required.

Lockout/Tagout: Always isolate and lock out the filter press from its hydraulic, pneumatic, and electrical power sources before beginning any maintenance or installation work.

Lifting: Use appropriate lifting equipment for heavy plate components. Filter plates can be large and heavy; individual plates may require specialised handling equipment.

Access: Use integrated maintenance platforms to access the top of the machine for safe cloth maintenance operations. The overhead beam design facilitates safe access .

Chemical Safety: For applications handling aggressive chemicals, special coatings and closed pipe outlets help avoid operator contact. ATEX-compliant construction is available for explosion-hazardous environments .

Training requirement: Maintenance personnel must be properly trained on the safe and correct procedures for handling and installing filter plates on the specific Matec filter press model.

2. FIRST AID MEASURES

Eye Exposure: If slurry or chemicals splash into the eyes, flush immediately with plenty of clean water for at least 15 minutes, holding eyelids open. Seek medical attention.

Skin Contact: Remove contaminated clothing. Wash exposed skin with soap and water. If irritation develops or chemical burns occur, seek medical attention.

Inhalation: If chemical fumes or dust are inhaled, move to fresh air. If symptoms persist (coughing, difficulty breathing), seek medical attention.

3. FIRE FIGHTING MEASURES

Flammability: Filter plates (typically polypropylene) are combustible. Use extinguishing media appropriate for plastic fires. Electrical equipment may be involved in fires.

Extinguishing Media: Use water spray, foam, dry chemical powder, or carbon dioxide (CO₂) for fires involving filter plates or electrical equipment.

Fire Response: In the event of a fire, evacuate the area and call emergency services. Use appropriate extinguishers. If the fire involves aggressive chemicals, follow specific chemical fire response protocols.

Matec Filter Plate

Matec Filter Plate

PRIMARY USES

1. Industrial Solid-Liquid Separation and Sludge Dewatering

2. Versatile Design and Customisation

Primary Use: Plates are available in various configurations, sizes, and materials to suit specific applications and process conditions.

SECONDARY USES

1. Mining Tailings Treatment: Dewaters tailings and mineral concentrates in mining operations, recovering up to 90% clean water .

2. Aggregates and Quarrying: Treats sludge from sand, gravel, and stone washing operations .

3. Chemical and Industrial Applications: Handles aggressive chemical solutions with closed pipe outlets to avoid operator contact and ATEX-compliant construction for explosion-hazardous environments .

4. Concrete and C&D Waste Recycling: Part of Concrete Water Recycling (CWR) plants for treating wash water from concrete production .

1. BASIC IDENTIFICATION ATTRIBUTES

Device Type: Filter plate; not a medical device.

Brand: Matec Industries

Main Configurations: Plate filter press with recessed chamber and membrane plates

Filters Size Ranges:

Aquae: 400/500/630

Ignis: 800/1000

Terrae: 1200/1300/1500

Magnum: 2000

Megalith: 2500

Twin Frecciarossa: 1500/2000/2500

Materials: Polypropylene, AISI 304, AISI 316 stainless steel, and other plastic materials depending on chemical compatibility requirements

Country of Origin: Italy (Matec Industries S.p.A.)

2. TECHNICAL & PERFORMANCE PROPERTIES

Primary Action: Solid-liquid separation via pressure filtration.

High Pressure Technology: All Matec filter presses are designed for HPT capable of working at both common operating pressures (5-7 bar) and high pressures up to 16-21 bar

Minimum Residual Moisture: Guaranteed residual moisture in the sludge cake of less than 10%

TT2 Fast Opening System: Patented system that opens filter presses in sections (for machines with over 50 plates) in less than 3 minutes, reducing discharging dead time

Automation: Fully automatic systems, no operator required for standard operation. Plate shaking ensures perfect cake discharge

Treatment Capacity: Up to 200 tonnes per hour sludge treatment

3. PHYSICAL & OPERATIONAL PROPERTIES

Design: Single-block steel construction from thick slabs, manufactured through plasma, laser or water-jet processes

Plate Suspension: Suspended from overhead beams (Testalta series) or sliding on side beams depending on the press model

Automation Features: Allen Bradley PLC system with remote monitoring and assistance

Cloth Washing: Automatic cloth and plate washing system to ensure clean filter media

Access: Overhead beam design allows easiest access to filter plates and filter fabrics for cleaning and maintenance

4. SAFETY & COMPLIANCE ATTRIBUTES

Safety Classification: Industrial filtration equipment; standard industrial safety measures apply.

Safety Features: Photoelectric barriers for operator protection, fixed protections, closed pipe outlets to avoid contact with operators for aggressive chemical applications

Certification: ISO 9001-2006 RINA and IQNET certified; certified welding with licence; certified high-strength steels; switchgear and components certified CE, UL/CSA, MSHA, NEMA; anti-seismic certification of decanters; ATEX-certified for explosion-hazardous environments available

Quality: All processes from formulation of the offer to manufacturing, including welding, are certified to guarantee superior quality

1. SAFETY PRECAUTIONS

Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety goggles, hard hats, hearing protection, gloves, and steel-toed boots when handling or installing filter plates. For chemical applications, additional chemical-resistant PPE may be required.

Lockout/Tagout: Always isolate and lock out the filter press from its hydraulic, pneumatic, and electrical power sources before beginning any maintenance or installation work.

Lifting: Use appropriate lifting equipment for heavy plate components. Filter plates can be large and heavy; individual plates may require specialised handling equipment.

Access: Use integrated maintenance platforms to access the top of the machine for safe cloth maintenance operations. The overhead beam design facilitates safe access .

Chemical Safety: For applications handling aggressive chemicals, special coatings and closed pipe outlets help avoid operator contact. ATEX-compliant construction is available for explosion-hazardous environments .

Training requirement: Maintenance personnel must be properly trained on the safe and correct procedures for handling and installing filter plates on the specific Matec filter press model.

2. FIRST AID MEASURES

Eye Exposure: If slurry or chemicals splash into the eyes, flush immediately with plenty of clean water for at least 15 minutes, holding eyelids open. Seek medical attention.

Skin Contact: Remove contaminated clothing. Wash exposed skin with soap and water. If irritation develops or chemical burns occur, seek medical attention.

Inhalation: If chemical fumes or dust are inhaled, move to fresh air. If symptoms persist (coughing, difficulty breathing), seek medical attention.

3. FIRE FIGHTING MEASURES

Flammability: Filter plates (typically polypropylene) are combustible. Use extinguishing media appropriate for plastic fires. Electrical equipment may be involved in fires.

Extinguishing Media: Use water spray, foam, dry chemical powder, or carbon dioxide (CO₂) for fires involving filter plates or electrical equipment.

Fire Response: In the event of a fire, evacuate the area and call emergency services. Use appropriate extinguishers. If the fire involves aggressive chemicals, follow specific chemical fire response protocols.

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